The connection processing between printing
and the back process, especially the surface finishing, has been widely used,
and has been making continuous progress, such as the combination of offset
printing and glazing, offset printing and ironing. Binding processing and printing books, are widely used for
connection technology and equipment, change the manual processing or
stand-alone production situation, greatly improve the efficiency of the product
processing, for example, saddle stitching line, wireless gum line, the
application of hardcover book printing line, etc. Post-press binding equipment manufacturers pay attention to improve
the equipment function, to provide users with more perfect solutions, to help
customers improve product added value and the meaning of attachment processing
already broke through the binding linkage line category, for example, MBO group
focused on the development of the folding machine, the production, the
personalized book printing solution will folding machine, riding stapler,
die-cutting machine attachment to processing of different shapes, creative brochure printing, is a typical
example. This paper introduces the connection technology and equipment of post
- printing binding.
1. Riding and stapling linkage line and its
new technology
Saddle stitching line by gathering machine,
stapler, and three commonly cut book unit together and become, certain types of
equipment is also equipped with automatic packing machine, can automatically
complete sets of post, folding the cover and take pages, order books, three
sides cut, accumulated output after counting, and equipped with corresponding
automatic detection device. It is widely used in the processing of thin books
such as periodicals, magazines and exercise books.
In recent years, the linkage line of riding
and booking has developed to high speed and automation, and its function is
constantly improved. High speed is reflected in numerous equipment
manufacturers, regardless of the abroad such as Heidelberg, hao le, martini, or
domestic such as purple light, northerners, many models of saddle stitching
line can reach speeds in excess of 10000 copies per hour, the martini Supra
transcendental can even reach 25000 ~ 30000 this/hour. Automation is embodied
in the automatic adjustment function of this specification, the application of
shaft-less transmission technology, and the perfect detection system. The
functions are constantly improved, such as double, triple cut and punch
function of CD disc book, automatic Posting function and paper sticking
function.
2. Wireless binding linkage
Wireless glue order is important in today's
industrial processing books method, is one of the most widely used in our
bookbinding binding method, suitable for almost all need not long-term
preservation products, such as advertising brochures, periodicals, paperback
books, catalogues, etc. Books made by wireless binding and binding are easy to
open, easy to read, high firmness and long service life. The wireless binding
linkage production line formed by the wireless binding machine together with
the page-distributing machine and the three-side book cutting machine is highly
efficient and economical.
Wireless gum line, can finish collating,
ran qi, clamp, milling back, saw groove, dozen hair, brush glue (back glue,
glue), adhesive gauze, package cover, forming, cutting books, finished product
accumulation process.
The latest development of wireless binding
technology and equipment is as follows:
High speed: many models can reach speeds of
8,000 BPH. Mr. Martini's Corona royal-crown adhesive stapler can reach speeds
of 18, 000 books an hour.
High flexibility: the product size range is
wide, flexible glue way and other aspects. For example, the maximum processing
length of Bolero air binding machine in martini reaches 510mm and the book core
thickness reaches 80mm.Hot-melt adhesive, white latex, PUR adhesive and double
adhesive coating of bottom glue can be used to meet the processing requirements
of paperback books and hardcover books.
Automation: fast, automatic parts
adjustment. Manual input can be made, or manual input can be made through the
book book measuring device, and then the device can make rapid automatic
adjustment.
3. Hardcover book linkage production line
Hardcover linkage line, domestic commonly
known as "the hardcover dragon", namely, implementation, grilled
circle, ridge, gluing, gauze, NianDu head cloth, book paper, saying shell
hardcover, pressing molding core processing procedure linkage operation
equipment. Different combinations of equipment can meet different processing
needs, so the concept of hardcover linkage line and its equipment composition
are constantly updated.
4. (label) cutting production line
Cutting line on single-sided paper cutter
equipment, generally by paper lifting device, jogging machine, paper cutter,
unloading machine, etc, to complete the stack of paper, into paper, such as
high speed paper cutting, automatic unloading paper processing, greatly shorten
the preparation time in the process of cutting, reduce the labor intensity of
the workers.
The most famous among many advanced paper
cutting machines in the world is Polar paper cutting machines, which represent
the development direction of paper cutting machines. The cutting production
line of bora company also has a variety of configurations and specifications,
such as l-137-l, l-r-137-t, t-155-t and l-r-p-137-t.For example, L - R - P -
(137) - T paper cutting system with paper pile of lifting device, automatic RAH
rush paper device, STR type pile of paper planes, Paula XT type high speed
cutter, Autotrans diao tooth transmission system, Paula TransomatE unloading
paper system configuration, such as high degree of automation, significantly
improve processing efficiency, shorten processing time, reduce labor intensity.
Paula to label products, the company has a
corresponding label cutting production line, in addition to the complete
ascension to be cutting products, into paper, diao automatic transmission,
cutting teeth (including automatic stripping), still can undertake product
cutting (or die cutting, suitable for special-shaped products) as well as the
packaging, such as POLARLabelSystemDCC - 11, can undertake size range from 50 x
50 mm ~ 170 x 250 mm label cutting and finished product packaging.
I domestic paper cutter has experienced
mechanical cutter, hydraulic paper cutter, digital display paper cutter,
program-controlled paper cutter, such as stage of development, now has more
advanced cutting production line, such as "vitra X series cutting
production line is given priority to with FQZK series microcomputer program
control paper cutter, supplemented by unloading machine, air cushion table,
lift car, paper and other components of the car.
5. Linking technology of folding machine
and binding
Folding is a key step in post-printing
binding. It will fold large surface printing sheets into the fold of the
specified format according to the requirements.
In the form of folding products have
breakthrough the limitation of simple book, and achieved the combination of
folding and other finishing, such as manuals, brochures, catalogs, pamphlets,
maps, direct mail envelope, etc., often contains: folding, plastic, saddle
stitching, cutting, die cutting, etc.; Major manufacturers of folding machine
are also committed to the development of folding machine, constantly improving
the function of folding machine, and paying attention to the linking production
of folding machine and other post-printing processing.
MBO and Heidelberg's Stahl are typical
examples of folding machines, representing the new development direction of
folding machines.
Folding machine and saddle stitching, die
cutting process after linkage, the user can through a variety of combinations
to produce after die cutting, punching and punch products, no matter how
co-product, single, double and even such as promotion manual, color, luminous
advertising materials, instructions and manuals, package inserts, micro books,
textbooks, etc can be produced according to the idea of your plan, which will
further raise the production efficiency, improve the added value of products.
Books product is typically after folding
become book distribution page, bookbinding, cutting, for some manuals, books,
manuals, etc., if the use of the folding + + saddle stitching die cutting (or
cutting) for attachment processing, can significantly improve the production
efficiency, and to win customers with personalized design.
In summary, in the printing process, the
connection processing between printing and glazing, ironing, etc. can realize
the combination of printing and surface finishing and improve the efficiency. In
product binding process, the combination of single machine into linkage
production line can also greatly improve the production efficiency and quality
of binding products. In it, saddle stitching line, wireless gum line, hardcover
book production line equipment and technology is relatively mature, and the
combination of cutting and die cutting, packaging (cutting production line),
folding, die-cutting attachment with saddle stitching combination, or the
combination of folding and gluing, etc, the innovative application of equipment
and technology is more mature, believe that with the constant publicity and
promotion, these post-press binding attachment understanding and application of
the technology and equipment will be widely.
